1s Robust NTC Thermistor for OBC

1.What is OBC?

Automobile OBC (On-Board Charger) is an electric vehicle charging management component that converts external AC power into DC power to charge the battery.

2.The status of the OBC industry for the passing two years: the installed capacity has increased significantly, and the scale of the industry has expanded rapidly

With the growth of EV’s production and sales, OBC shipments have increased in the first half of 2021, the installed capacity of EV OBC has reached 89% of the whole year of 2020. The installed capacity in the first half of 2022 was 2.083 million sets, a year-on-year increase of 1.1 times. At present, the mainstream on-board chargers in China are 3.3KW and 6.6KW, while foreign companies such as Tesla use high-power chargers with a power of 10KW. According to the data of the China Automobile Association, it is predicted that the sales volume of EV in China in 2022 will be 5 million, and the market size of EV OBC in 2022 will be about 15 billion RMB.

Data from: Zhiyan Consulting (China‘s professional industry consulting service platform)

3.Developmentof OBC in the future

The output power of the vehicle-mounted OBC installed in the mainstream models in the current market has been upgraded from 3.3kW to 6.6kW. In the future, the vehicle-mounted OBC will develop in the direction of power level upgrade, size miniaturization, two-way conversion and integration. The vehicle-mounted charger with an output power of 6.6kW has become the global mainstream trend and is gradually rising to 11kW and even 22kW. At the same time, various companies have developed two-in-one, three-in-one and even eight-in-one integrated solutions. Currently the two-in-one solution is 6.6kW OBC +1.5kW DC/DC, while the three-in-one is 6.6kW OBC+2kW DC/DC+PDU.

4.NTC thermistor is indispensable for the operation of OBC

In OBC, NTC thermistor is usually installed on the radiator or heat sink to monitor the working temperature of OBC in real time. When the power electronic device generates heat during charging or discharging, the NTC thermistor will precisely detect the temperature change, and prevent the battery from overcharging/ overheating or safety accidents.

The main functions of NTC thermistor in OBC:

4.1Temperaturedetecting: OBC generates heat during the charging process. If this is out of control, the overheatinternal temperature of the charger will damage the charger or affecting the charging efficiency. The NTC thermistor can detect the temperature changes of the charger in real time.

4.2Temperature control: When the NTC thermsitordetects that the internal temperature of the charger exceeds the preset safety threshold, it will immediately send a signal to the control system. After receivingthe signal, the system will take corresponding reaction, such as reducing the charging power, suspending charging, or starting the cooling system, to prevent the charger from being damaged by overheat.

4.3Fault alarm and protection: During the operation of OBC, if an abnormal temperature occurs, the NTC thermistor will analyze the data and take fault alarms to prevent accidents.

The NTC thermistor for OBC developed and produced by Exsense is a glass bead thermistor potted in a metal ring lug housing, which not only improves the charging efficiency, but also ensures the safety of the charging process.

5.Introduction to NTC thermistorand performance

Product picture:

Specifications:

NO.	Material	Specifications
1	Housing	Brass with nickle plated
2	Thermistor	R25=10KΩ±1% B(25/85)=3435±1%
3	Cable	UL1332#22AWG Black
4	Cable	UL1332#22AWG Red

Electronic characteristics:

1.Response Time: ≤16 seconds max, in water

2.Dissipation Factor :  2.8mW/℃ in still air

3..Hi-pot test：AC 1800V 2mA 1 second

4.Insulation test：DC 500V ≥100MΩ

5.Rated Power:  10mW

6.Operation Temperature Range: -30℃~200℃

Contact:

Our product can be customized according to your requirements.

Ms. Tina Tang

Exsense Sensor Technology Co., Ltd

Tel:86-15813344362

email:sak@exsense.net

Web:www.exsense.net;www.exsense.com

Add:Xida Science Park, Duanzhou Dist., Zhaoqing , Guangdong